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Reusable Forms
Concrete Form - Its Uses And Advantages by Adriana Noton
The use of a concrete form started as early as the Roman era when concrete was used for the first time. The general term is 'formwork' and it describes a permanent or temporary mold that is used to pour concrete, or similar materials, into. There are many different types of formwork that is used throughout the construction world.
First, and the more commonly used till, this day, is the timber formwork. This is built on the construction site and plywood and timber is usually used. The newest material is a moisture-resistant board that they also use nowadays. This type is very time-consuming to put together for bigger structures, but it is still used regularly for smaller structures. It remains the most flexible type to use, compared to the other types that are used.
Secondly, the engineered formwork system is made from prefabricated modules, which includes the steel or aluminum frame. It is covered on the side that the concrete is poured, also termed application side, with a material that has the 'wanted surface structure', like timber or steel. Its main advantage over the traditional timber forms is the speed at which it could be constructed.
The above advantage is a huge one, especially in the use of major projects where time is of the essence. The use of steel and aluminum as concrete forms saves further money because it can be used almost 2000 times, depending on how well they are maintained. The timber ones might only be used a few dozen times, after which it needs to be replaced.
Then there are the formworks, also called reusable plastic forms, which is a system that is used to build simple designs, with no real complications. The panels that are used are lightweight and durable too. They are popularly used for low-cost housing projects all over the world.
Permanent insulated formwork, is, like timber, also constructed on the construction site. Insulated concrete forms are used to construct these. They do not remove an insulated form after it has cured, but it will remain in place. It has a few great advantages, such as speed of construction, strength, a superior acoustic and thermal insulation and it is possible to run the utilities in the EPS layer as well.
The last type is called the 'stay-in-place systems', is a formwork which is constructed on-site as well. They use reinforced plastic that are fabricated beforehand, in assembling these forms. They come in tubes that are hollow in structure and are commonly used in constructing piers and columns. They stay in place after it has cured as well, and afterwards they act as shear and axial reinforcement. They have another function, in that they protect the material against corrosion.
The removable forms are removed after pouring was done, after a certain time, depending on the job's specifications, and the finished concrete is then revealed. This is on average 24 hours after the concrete was poured. Often, if the wrong calculations was made in determining the load that a form should carry, it ends in disaster when the forms buckle under the pressure.
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